Skip to content

Latest commit

 

History

History
389 lines (346 loc) · 16.1 KB

VRML_Preparation_for_Robot_Simulation.md

File metadata and controls

389 lines (346 loc) · 16.1 KB

VRML Preparation for Robot Simulation

{{TutorialInfo |Topic=Robot Workbench |Level=Intermediate |Time= |Author= |FCVersion=0.11.4252ppa1 |Files= }}

The FreeCAD Robot Workbench is unmaintained. Please mention on the FreeCAD forum if you have an interest in maintaining this workbench.

Overview

This tutorial explains how to use FreeCAD and the Robot Simulation Workbench to simulate the motions of 6-axis serial robot. The tutorial focuses on the creation of the VRML file used as visualization. The base of the VRML file is a FreeCAD model. The version of FreeCAD used is 0.11.4252ppa1 on Ubuntu 32bit.

Open a file or create one with FreeCAD

The tutorial is based on a STEP-file of a Stäubli TX40 (TX40-HB.stp). You can download the file from Stäubli. However, though I still didn't have time to check this, the method should also apply to a model completely made in FreeCAD. After opening the file, you should obtain this:

Notice, that on import, the robot is made of 8 shapes, directly on the root of the document tree. The structure of the exported VRML file may change if groups are used. The shapes are ordered from the base to the tool. The last shape contains the axes of rotations of all robot axes. The correlation shape name -- part name is given by (as for now (March 2011) FreeCAD doesn't import the names included in STEP files):

FreeCAD name STEP name


TX40_HB HORIZONTAL BASE CABLE OUTLET TX40_HB001 SHOULDER TX40_HB002 ARM TX40_HB003 ELBOW TX40_HB004 FOREARM TX40_HB005 WRIST TX40_HB006 TOOL FLANGE TX40_HB007 ?

For this import, change the "Display Mode" of each shape, TX40_HB007 excepted, from "Flat Lines" to "Shaded" for the VRML export to look good. I also changed the colors to [245, 196, 0] and [204, 204, 204] to better correspond to Stäubli's yellow. Hide TX40_HB007 because it contains the axes of all joints and cannot be taken apart.

Measure geometric characteristics

In order to build the Denavit-Hartenberg table (see Robot 6-Axis) and prepare the vrml file, you need to get characteristics of the robot. For now, the measurement tool of FreeCAD is not ready, you can use the axes included in TX40_HB007 (the co-ordinates are indicated on the bottom left when you point an object with the mouse) or you have to use the Python console to get some information about the geometry. Note that the DH-table is only required if you need to use the inverse kinematics, i.e. get the Cartesian coordinates or drive the robot with Cartesian coordinates. The DH-table for this robot is the following (mm, deg and deg/s):

i d θ r α θmin θmax Axis velocity


1 320 q1 0 -90 -180 180 555 2 35 q2 - 90 225 0 -125 125 475 3 0 q3 + 90 0 90 -138 138 585 4 225 q4 0 -90 -270 270 1035 5 0 q5 0 90 -120 133.5 1135 6 65 q6 0 0 -270 270 1575

The csv file is then:

a , alpha, d , theta, rotDir, maxAngle, minAngle, AxisVelocity

0  ,   -90, 320,     0,      1,      180,     -180, 555 225,     0,  35,   -90,      1,      125,     -125, 475 0  ,    90,   0,    90,      1,      138,     -138, 585 0  ,   -90, 225,     0,      1,      270,     -270, 1035 0  ,    90,   0,     0,      1,    133.5,     -120, 1135 0  ,     0,  65,     0,      1,      270,     -270, 1575

Export to VRML

Export the document to a VRML file. The structure of the VRML file is the following:

#VRML V2.0 utf8 Group {   children      Group {       children [          Group {         …         },                    Group {         …         },                    Group {         …         },                    Group {         …         },                    Group {         …         },                    Group {         …         },                    Group {         …         },                    Group {         …         } ]     } }

You can notice that we have 8 independent groups corresponding to the 8 shapes.

Preparation of the vrml file

All shapes in the VRML file are expressed in the base frame, independently from each other. For the Robot Simulation Workbench, we need to create a structure where a movement of a shape induces a movement of all shapes situated afterwards in the structure. The placement of the shapes will be relative to the preceding shape, so we need to include some translations from the absolute reference system to the relative one. The translations are described in the following picture:

With

: A=(0, 0, 168) : B=(0, 107.8, 320) : C=(0, 104.15, 545) : D=(0, 35, 601) : E=(0, 35, 770) : F=(0, 35, 835).

Let's take the example of axis 4 between ELBOW and FOREARM, situated at D=(xd, yd, zd). The anchor for the FreeCAD axis is

"DEF FREECAD_AXIS4 Transform { rotation 0 1 0 0 children ["

This corresponds to a rotation about the y-axis. In the CAD model, the rotation is about the z-axis. Thus, we need to a rotation about the x-axis of $\pi$ before the FreeCAD axis definition and of $-\pi$ after it. Also, a translation of (-xd, -yd, -zd) is needed just before the Group corresponding to the definition of FOREARM to express it in the relative reference frame centered at D. This means that a translation of (xd, yd, zd) must be inserted before the first rotation. At the end, the VRML file from the definition of ELBOW to the definition of FOREARM looks like this:

      # ELBOW       Group {         … here comes the unmodified definition of ELBOW          },                Transform {         translation 0 35 601         rotation 1 0 0 1.5707963         children           DEF FREECAD_AXIS4 Transform { rotation 0 1 0 0 children             Transform {               rotation 1 0 0 -1.5707963               children                 Transform {                   translation 0 -35 -601                   children [       # FOREARM         Group {         ... here comes the unmodified definition of FOREARM          },

At the end of the document, the appropriate closing brackets must be inserted: for each of the 6 axes. Eventually, the document looks like this (I don't know if I can link the file here because of copyrights):

#VRML V2.0 utf8       Group {   children   Group {     children [        # HORIZONTAL BASE CABLE OUTLET        Group {           ... here comes the unmodified definition of HORIZONTAL BASE CABLE OUTLET           },                Transform {         translation 0 0 168         rotation 1 0 0 1.5707963         children           DEF FREECAD_AXIS1 Transform { rotation 0 1 0 0 children             Transform {               rotation 1 0 0 -1.5707963               children                 Transform {                   translation 0 0 -168                   children [       # SHOULDER       Group {           ... here comes the unmodified definition of SHOULDER           },                Transform {         translation 0 107.8 320         #rotation 0 0 1 0         children           DEF FREECAD_AXIS2 Transform { rotation 0 1 0 0 children             Transform {               #rotation 0 0 1 0               children                 Transform {                   translation 0 -107.8 -320                   children [       # ARM         Group {           ... here comes the unmodified definition of ARM           },                Transform {         translation 0 104.15 545         #rotation 0 0 1 0         children           DEF FREECAD_AXIS3 Transform { rotation 0 1 0 0 children             Transform {               #rotation 0 0 1 0               children                 Transform {                   translation 0 -104.15 -545                   children [       # ELBOW       Group {           ... here comes the unmodified definition of ELBOW          },                Transform {         translation 0 35 601         rotation 1 0 0 1.5707963         children           DEF FREECAD_AXIS4 Transform { rotation 0 1 0 0 children             Transform {               rotation 1 0 0 -1.5707963               children                 Transform {                   translation 0 -35 -601                   children [       # FOREARM         Group {           ... here comes the unmodified definition of FOREARM          },                Transform {         translation 0 35 770         #rotation 0 0 1 0         children           DEF FREECAD_AXIS5 Transform { rotation 0 1 0 0 children             Transform {               #rotation 0 0 1 0               children                 Transform {                   translation 0 -35 -770                   children [       # WRIST       Group {           ... here comes the unmodified definition of WRIST          },                Transform {         translation 0 35 835         rotation 1 0 0 1.5707963         children           DEF FREECAD_AXIS6 Transform { rotation 0 1 0 0 children             Transform {               rotation 1 0 0 -1.5707963               children                 Transform {                   translation 0 -35 -835                   children [       # TOOL FLANGE       Group {           ... here comes the unmodified definition of TOOL FRAME          },                Group {           ... here comes the unmodified definition of TX40_HB007          } # "]" was deleted from this line     ]}}}},     ]}}}},     ]}}}},     ]}}}},     ]}}}},     ]}}}},     ] # this is the "]" deleted from the line above   } }

Here is a patch to obtain the VRML file suitable for robot simulation:

7a8

         # HORIZONTAL BASE CABLE OUTLET  95968a95970,95981          Transform {            translation 0 0 168            rotation 1 0 0 1.5707963            children              DEF FREECAD_AXIS1 Transform { rotation 0 1 0 0 children                Transform {                  rotation 1 0 0 -1.5707963                  children                    Transform {                      translation 0 0 -168                      children [          # SHOULDER 128428a128442,128453          Transform {            translation 0 107.8 320            #rotation 0 0 1 0            children              DEF FREECAD_AXIS2 Transform { rotation 0 1 0 0 children                Transform {                  #rotation 0 0 1 0                  children                    Transform {                      translation 0 -107.8 -320                      children [          # ARM   206503a206529,206540          Transform {            translation 0 104.15 545            #rotation 0 0 1 0            children              DEF FREECAD_AXIS3 Transform { rotation 0 1 0 0 children                Transform {                  #rotation 0 0 1 0                  children                    Transform {                      translation 0 -104.15 -545                      children [          # ELBOW 267111a267149,267160          Transform {            translation 0 35 601            rotation 1 0 0 1.5707963            children              DEF FREECAD_AXIS4 Transform { rotation 0 1 0 0 children                Transform {                  rotation 1 0 0 -1.5707963                  children                    Transform {                      translation 0 -35 -601                      children [          # FOREARM   417854a417904,417915          Transform {            translation 0 35 770            #rotation 0 0 1 0            children              DEF FREECAD_AXIS5 Transform { rotation 0 1 0 0 children                Transform {                  #rotation 0 0 1 0                  children                    Transform {                      translation 0 -35 -770                      children [          # WRIST 422053a422115,422126          Transform {            translation 0 35 835            rotation 1 0 0 1.5707963            children              DEF FREECAD_AXIS6 Transform { rotation 0 1 0 0 children                Transform {                  rotation 1 0 0 -1.5707963                  children                    Transform {                      translation 0 -35 -835                      children [          # TOOL FLANGE 435627c435700,435707 <         } ]


         }         ]}}}},        ]}}}},        ]}}}},        ]}}}},        ]}}}},        ]}}}},        ]

Category:Robot


documentation index > Robot > VRML Preparation for Robot Simulation