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AC Dimmer Addon

This is a custom made 2 channel AC dimmer addon which fits on the back of the Wireless sensor board .

The board can receive commands over uart with configurable transition speed per channel. It also has a 230VAC button input and a 230VAC power meter

Version 1 | 05-01-2019

Features:

  • Onboard 1A 3.3v AC power supply
  • Zero cross detection
  • Two triac for 230VAC dimming with a total power of 4 amps (or 2*2 amps)
  • Input for a 230VAC button
  • 230VAC power meter
  • Small formfactor, fits in electric wall boxes

Schematic

Schematic V1

BOM

Ref Qnty Value Footprint Vendor (LCSC)
C1, 1 1nF Capacitor_SMD:C_1206_3216Metric_Pad1.42x1.75mm_HandSolder C152975
C2, 1 10uF/10V Capacitor_THT:CP_Radial_D4.0mm_P2.00mm C191532
C7, 1 0.1uf Capacitor_SMD:C_1206_3216Metric_Pad1.42x1.75mm_HandSolder C128353
C8, 1 100nF 450v Capacitor_SMD:C_1206_3216Metric_Pad1.42x1.75mm_HandSolder C106025
D1, 1 1N4148 Diode_SMD:D_SOD-123 C184882
D2, 1 MB6S Package_TO_SOT_SMD:TO-269AA C83867
F1, 1 Glass fuse 10mm 4A Resistor_THT:R_Axial_DIN0411_L9.9mm_D3.6mm_P12.70mm_Horizontal C140492
J1, 1 Screw_Terminal_01x05 TerminalBlock_RND:TerminalBlock_RND_205-00279_1x05_P5.00mm_Vertical C163149
J1, 1 Screw_Terminal_01x05 TerminalBlock_RND:TerminalBlock_RND_205-00279_1x05_P5.00mm_Vertical C163148
J2, 1 Conn_01x02_Male ZMCT Connector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_Vertical -
J3, 1 Conn_01x05_Male Connector_PinHeader_2.54mm:PinHeader_1x05_P2.54mm_Vertical -
J4, 1 Conn_01x05_Male RIGHT Connector_PinHeader_2.54mm:PinHeader_1x05_P2.54mm_Vertical -
J5, 1 Programm header Connector_PinHeader_2.54mm:PinHeader_1x04_P2.54mm_Vertical -
Q1, Q2, 2 BT136-600D Package_TO_SOT_THT:TO-220-3_Vertical C130426
Q1, Q2, 2 TO-220 heatsink TO-220 heatsink C4650
Q5, 1 2N3904 Package_TO_SOT_SMD:SOT-23 C18536
R1, R2, R16, R17, 4 180 0.25W 200v Resistor_SMD:R_1210_3225Metric_Pad1.42x2.65mm_HandSolder C171148
R3, R4, R12, 3 100 Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolder -
R5, 1 4.7K Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolder C328399
R6, R7, 2 220K 0.25W 200v Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolder C352118
R8, R11, R13, 3 1K Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolder C95781
R9, 1 22K Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolder -
R10, 1 1K Resistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolder C175514
R14, 1 10K Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolder C103904
R15, 1 DNS Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolder C103904
U1, 1 HLK-PM02 Power_Supply:HLK-PM03
U2, U3, 2 MOC3052 Package_DIP:SMDIP-6_W7.62mm C115471
U4, 1 4N35 Package_DIP:SMDIP-6_W7.62mm C115444
U6, 1 ATTINY414-SSNR Package_SO:SOIC-14_3.9x8.7mm_P1.27mm C189365
U7, 1 H11AA1SM Package_DIP:SMDIP-6_W7.62mm C184383

Render

Render front Render back

Assembled

Assembeled with 1 triac (lower height): Assmbled Assmbled

Assembeled with 2 triacs: Assmbled Assmbled

Issues

There are a few issues with the board:

  1. The wrong SOT-23 footprint is used. Due this, the transistor Q5 needs to be soldered upside down (This because pin 1 and 2 are flipped)
  2. R14 and R5 references are swapped on the PCB silkscreen.
  3. Due a fault in the schematic, the button input cannot work. To fix this, leg number 6 of U7 must be cut off and pad 5 and 6 should be soldered together.