3. Enclosure assembly

TODO PIX completed enclosure; underside and topside showing shit inside

In this section, we'll go over how to assemble the two halves of the main enclosure.

Step 1: Get the necessary tools

TODO PIX

• A soldering iron
• 2.5mm Allen key or screwdriver

Step 2: 3D-printed parts

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• Base
• Primary buttons
• Secondary buttons
• Scroll wheel
• Scroll wheel holder
• Scroll wheel holder holder (holder holder holder holder...)
• 3x roller bearing dowels
• Top

If you don't the capability to print the 3D-printed parts, then it's no big deal. We sell them, but we also have information on how to print them out yourself, if you've got access to a 3D printer. See Appendix B: 3D-printed parts for information.

Step 3: Hardware

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• 2x M3x12mm flat-countersunk machine screws TODO is this right??
• 4x M3x8mm socket cap machine screws TODO is this right??
• 6x M3 heat-set threaded inserts TODO more detail needed for these
• 3x roller bearings TODO more detail needed for these
• 2x metal dowels TODO more detail needed for these
• 1x silicone ring TODO more detail needed for these

If you don't have the hardware, be not afraid. We sell hardware kits, and we also have a few tips on how to order these parts. See Appendix D: Hardware for information.

Step 4: Preparing the scroll wheel holder

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• Electronics assembly
• Scroll wheel holder
• Scroll wheel holder holder

Step 5: Insert scroll wheel holder holder into electronics assembly

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• Ensure that the plastic part is oriented correctly
• The plastic part requires a bit of force to get into the PCB; be careful not to damage the electronics assembly
• Press the plastic part on its edges, NOT the middle, as you may break the part if you depress the middle too hard

Step 6: Insert scroll wheel holder into scroll wheel holder holder

TODO PIX Stop laughing at the names already.

Step 7: Preparing the base

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• Base
• 2x heat-set threaded inserts

Step 8: Put threaded inserts into base

TODO PIX Take your time and go slowly. A soldering iron temperature of 350C or 620F is hot enough.

Step 9: Assembling the base

TODO PIX

• Electronics assembly
• Base
• Primary buttons
• Secondary buttons
• 2x M3 screws TODO is this right??

Step 10: Place electronics assembly onto base

TODO PIX The electronics assembly is seated on the base, but it does not attach. It will eventually be pressed down by the Top, so don't worry about that here.

Step 11: Screw secondary buttons into base

TODO PIX TODO which screw here?

Step 12: Screw primary buttons into base

TODO PIX TODO which screw here?

Step 13: Preparing the top

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• Top
• 4x heat-set threaded inserts
• 3x roller bearing dowels
• 3x roller bearings

Step 14: Put threaded inserts into top

TODO PIX Take your time and go slowly. A soldering iron temperature of 350C or 620F is hot enough.

Step 15: Put roller bearings onto roller bearing dowels

TODO PIX

Step 16: Insert roller bearings into top

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Step 17: All done!

TODO PIX completed enclosure halves Congrats, you finished assembling the enclosure! Pat yourself on the back.

When you're ready, proceed to 4. Final assembly to continue.