QC Process Overhaul

docs/feeder-connection-kit/accessories/index.md

@@ -2,11 +2,24 @@
 
 This section will guide the reader on how to properly prepare the accessories that go into a `feeder-connection-kit`.
 
-## Feeder Cable Mangagement Clips
+## bagged-extrusion-cable-clips
 * Place 10x `extrusion-cable-clip` pieces into a 3" x 4" plastic bag before sealing it shut
 
-![](img/IMG_3667.png)
-![](img/IMG_3666.png)
+	![](img/IMG_3667.png)
+	![](img/IMG_3666.png)
+
+* Place each `bagged-extrusion-cable-clips` set into a <span style="background-color:yellow"> yellow NEEDS QC bin</span> while it awaits inspection
+
+	![](img/IMG_6181.jpeg)
+
+* Weigh each `bagged-extrusion-cable-clips`, confirming it weighs `20g`
+
+	![](img/IMG_6182.jpeg) 
+
+* Place the `bagged-extrusion-cable-clips` pieces that pass weight check into a <span style="color:green"> green QC-Pass bin</span>
+
+	![](img/IMG_6185.jpg)
+
 
 ## Hex Key for Drive Wheel Adjustment
 * Adhere a hex key bag label onto a 2.5" x 3" plastic bag

docs/lumen/additional-parts/index.md

@@ -6,6 +6,7 @@ This section of the work instructions covers the additional parts that must be p
 
 These parts and their respective quantities are as follows: 
 
+* 1x  `bagged-extrusion-cable-clips`
 * 2x `back-leg-extension` 
 * 2x `front-leg-extension`
 * 1x `front-drag-chain-mount`
@@ -14,43 +15,57 @@ These parts and their respective quantities are as follows:
 
 ## Work Instructions
 
+### bagged-extrusion-cable-clips
+- Place 10x `extrusion-cable-clip` pieces into a 3" x 4" plastic bag before sealing it shut
+	![](img/IMG_3667.png)	
+	![](img/IMG_3666.png)
+- Place each `bagged-extrusion-cable-clips` set into a <span style="background-color:yellow"> yellow NEEDS QC bin</span> while it awaits inspection
+	![](img/IMG_6181.jpeg)
+- Weigh each `bagged-extrusion-cable-clips`, confirming it weighs `20g`
+	![](img/IMG_6182.jpeg) 
+- Place the `bagged-extrusion-cable-clips` pieces that pass weight check into a <span style="color:green"> green QC-Pass bin</span>
+	![](img/IMG_6185.jpg)
+
 ### back-leg-extension
 - Clean print of any observed stringing 
 - Adhere 2x `rubber-foot` to each `back-leg-extension`, centering each in the circular cutouts
 	![](img/back-leg-extension.jpg)
-
+- Place each `back-leg-extension` into a <span style="background-color:yellow"> yellow NEEDS QC bin</span> while it awaits inspection
+	![](img/IMG_6179.jpg)
+
 ### front-leg-extension
 - Clean print of any observed stringing 
 - Adhere 1x `rubber-foot` to each `front-leg-extension`, centering it in the circular cutout
 	![](img/front-leg-extension.png)
+- Place each `front-leg-extension` into a <span style="background-color:yellow"> yellow NEEDS QC bin</span> while it awaits inspection
+	![](img/IMG_6180.jpg)
 
 ### front-drag-chain-mount
 - Clean print of any observed stringing 
 - Use an arbor press and the respective jig to insert 2x `M5-hex-nut` into `front-drag-chain-mount`
 	![](img/front-drag-chain-mount-1.png)
 	![](img/front-drag-chain-mount-2.png)
 	![](img/front-drag-chain-mount-3.png)	![](img/front-drag-chain-mount-4.png)
+- Place each `front-drag-chain-mount` into a <span style="background-color:yellow"> yellow NEEDS QC bin</span> while it awaits inspection
+	![](img/front-drag-chain-mount.png)
 
 ### static-camera-foot
 - Clean print of any observed stringing 
 - Adhere 1x `rubber-foot` to the bottom of `static-camera-foot`, centering it in the circular cutout
-
 	![](img/aux-foot-rubber.jpeg)
-
+- Place each `static-camera-foot` into a <span style="background-color:yellow"> yellow NEEDS QC bin</span> while it awaits inspection
+	![](img/static-camera-foot.png)
 
 ### aux-staging-plate-foot
 - Clean print of any observed stringing 
 - Use an arbor press to insert 1x `M3-square-nut` into `aux-staging-plate-foot`
-
 	![](img/aux-staging-plate-foot-1.jpg)
 	![](img/aux-staging-plate-foot-2.jpg)
 	![](img/aux-staging-plate-foot-3.jpg)
-
 - Thread an `M3x14-bolt` into the top-side of `aux-staging-plate-foot`, leaving a few mm of bolt threading exposed
-
 	![](img/build-foot-separated.png)
 	![](img/build-foot.png)
-
 - Adhere 1x `rubber-foot` to the bottom of `aux-staging-plate-foot`, centering it in the circular cutout
-
-	![](img/build-foot-rubber.jpeg)
+	![](img/build-foot-rubber.jpeg)
+- Place each `static-camera-foot` into a <span style="background-color:yellow"> yellow NEEDS QC bin</span> while it awaits inspection
+	![](img/aux-staging-plate-foot.png)

docs/lumen/drag-chain/index.md

@@ -150,11 +150,26 @@ This section will guide the reader on how to properly assemble the LumenPNP v3.1
 
 ## OQC Checks
 
-1. Ensure LH/RH labels are present on both sides of 4mm pneumatic tubing
-1. Ensure zip ties are present in all instructed locations (2 on `umbilical-cable-strain-relief`, 2 on `x-cable-chain-bracket`, 3 between end of drag chain and `umbilical-cable-strain-relief`), and that excess is removed
-1. Ensure the DL cable and USB camera cable exit the drag chain between the x-gantry side end link and the final cover on that side
-1. Ensure XM cable is installed in the correct location and `x-motor-cable-guide` is installed with the connector in the correct orientation
-1. Introspect
-1. If your drag chain passes all these checks, it is good to ship. Install a 2" x 9" bag over both sides of the cable ends to protect them during shipment. 
-
-
+
+* Inspect the *x-gantry side* of `drag-chain` and confirm the following cables are present and installed in the correct direction
+
+	!!!info "A quick way to tell which side of the `drag-chain` is the *x-gantry side*: it is the side where the cables are shorter exiting the `drag-chain`"
+
+	*  `LM` cable: 6-pin connector with `LM` label
+	*  `RM` cable: 6-pin connector with `RM` label
+	*  `ZM` cable: 6-pin connector with **NO** label
+	*  `ZL` cable: 3-pin connector with **NO** label
+	*  	`DL` cable: 3-pin connector with **NO** label, exits `drag-chain` between end-link and final cover
+	*  	`USB` cable: 4-pin connector with **NO** label, exits `drag-chain` between end-link and final cover
+
+* Inspect the `drag-chain` and confirm the following tubes are present and labeled correctly on both sides
+	*  	<span style="background-color:red">**Red**</span> `4mm-pneumatic-tubing` with `LH` label
+	*  	<span style="background-color:blue">**Blue**</span> `4mm-pneumatic-tubing` with `RH` label
+* Confirm `zip-tie`'s are trimmed flush and present in the following locations:
+	*  2x on `umbilical-cable-strain-relief`
+	*  2x on `x-cable-chain-bracket` where `XM` cable leaves the drag-chain
+		* While here, confirm that `XM` cable exits `drag-chain` in place of the 12th `drag-chain-cover`
+	*  2x connecting `x-motor-cable-guide` to end of `XM` cable
+	*  3x evenly spaced between `drag-chain` and `umbilical-cable-strain-relief`
+
+!!!success "If all checks pass, place the completed `drag-chain` into a <span style="background-color:yellow"> yellow NEEDS QC bin</span> found on the pack-out shelf while it awaits peer-review"

docs/lumen/feeder-rail/index.md

@@ -71,8 +71,12 @@ Perform the following quality control checks:
 
 * `Slot #1` - `#Slot 25` are installed sequentially from left to right
 * Wiggle all of the installed slots to ensure none are loose, retightening any if needed
-* **2x** additional `M5x8-bolt` and `M5-t-nut` are installed into each `corner-bracket` 
+* Confirm the slit in the `2x3-idc-connector` faces towards the left of the `feeder-slot`
 * The 2x installed `corner-bracket` pieces are flush to the `2020-alu-extrusion`
+* The 2x installed `corner-bracket` pieces each have a spare `M5x8-bolt` and `M5-t-nut` installed into the unused holes
+	* Total 2x `M5x8-bolt` and `M5-t-nut`
+
+!!!success "If all checks pass, bring the completed `front-feeder-rail` to the shelf for peer-review and pack-out."
 
 ## Assemble rear-feeder-rail
 This section of the work instruction will be a little less detailed than the above section on `front-feeder-rail` as it builds off the same process.
@@ -140,9 +144,11 @@ This section of the work instruction will be a little less detailed than the abo
 Perform the following quality control checks:
 
 * `Slot #26` - `#Slot 50` are installed sequentially from left to right
-* Double-check that `#Slot 50` is printed in yellow plastic
+* Confirm that `#Slot 50` is printed in yellow plastic
 * Wiggle all of the installed slots to ensure none are loose, retightening any if needed
-* **4x** additional `M5x8-bolt` and `M5-t-nut` are installed into each `corner-bracket` 
+* Confirm the slit in the `2x3-idc-connector` faces towards the left of the `feeder-slot`
 * The 4x installed `corner-bracket` pieces are flush to the `2020-alu-extrusion`
+* The 4x installed `corner-bracket` pieces each have a spare `M5x8-bolt` and `M5-t-nut` installed into the unused holes
+	* Total 4x `M5x8-bolt` and `M5-t-nut`
 
-
+!!!success "If all checks pass, bring the completed `rear-feeder-rail` to the shelf for peer-review and pack-out."

docs/lumen/pack-out/index.md

@@ -50,7 +50,7 @@
 
 ###Packaging `x-gantry`
 * Perform `x-gantry` QC
-	* `GT2-belt` has been trimmed to appropriate length
+	* `GT2-belt` has been trimmed to appropriate length (flush on 1 side, ~1/2" - 3/4" on the other)
 	* Camera is installed with two bolts
 	* Camera lens cap is present
 	* The wire connectors on both `NEMA-11-stepper-motor` units face away from each other, sitting adjacent to their respective cable strain relief points
@@ -81,10 +81,11 @@
 		* 2x `M5-hex-nut` pressed into bottom of `front-right-leg`
 		* 1x `M5-hex-nut` pressed into bottom of `back-leg`
 		* 2x `M5-hex-nut` pressed into `y-gantry`
-	* `GT2-belt` has been trimmed to appropriate length
+	* `GT2-belt` has been trimmed to appropriate length (flush on 1 side, ~1/2" - 3/4" on the other)
 	* `GT2-belt` has been correctly tensioned
 	* `Tensioner-arm` is installed on `front-right-leg` in the correct orientation (IE acorn-nut facing touches leg)
 	* `Linear-rail` is centered atop `aluminum-extrusion`
+	* `y-gantry` sits flat on `linear-rail-carriage`
 	* `y-gantry` feels smooth and free of friction across the y-min to y-max travel range when actuated by hand
 	* `GT2-belt` lays flat in the `600mm-alu-extrusion` channels 
 	* 3x `extrusion-cable-clip` have been installed onto the `y-gantry-left`'s lower `600mm-alu-extrusion`
@@ -100,19 +101,21 @@
 ###Packaging `y-gantry-left`
 * Perform `y-gantry-left` QC
 	* Confirm M5 bolts are installed in every counterbored region
-	* 2x `M5-hex-nut` pressed into bottom of `front-left-leg`
-	* 1x `M5-square-nut` pressed into side of `front-left-leg` for use with `front-drag-chain-mount`
-	* 1x `M5-hex-nut` pressed into bottom of `back-leg`
-	* 2x `M5-hex-nut` pressed into `y-gantry`
-* `GT2-belt` has been trimmed to appropriate length
-* `GT2-belt` has been correctly tensioned
-* `Tensioner-arm` is installed on `front-right-leg` in the correct orientation (IE acorn-nut facing touches leg)
-* `Linear-rail` is centered atop `aluminum-extrusion`
-* `y-gantry` feels smooth and free of friction across the y-min to y-max travel range when actuated by hand
-* `GT2-belt` lays flat in the `600mm-alu-extrusion` channels 
-* 3x `extrusion-cable-clip` have been installed onto the `y-gantry-left`'s lower `600mm-alu-extrusion`
-* `Timing-pulley` is tightened down and at proper height
-* `Y1` cable is secured with a zip-tie and exits the port labeled `Y1`
+	* `M5-hex/square-nut` installed where required:
+		* 2x `M5-hex-nut` pressed into bottom of `front-left-leg`
+		* 1x `M5-square-nut` pressed into side of `front-left-leg` for use with `front-drag-chain-mount`
+		* 1x `M5-hex-nut` pressed into bottom of `back-leg`
+		* 2x `M5-hex-nut` pressed into `y-gantry`
+	* `GT2-belt` has been trimmed to appropriate length (flush on 1 side, ~1/2" - 3/4" on the other)
+	* `GT2-belt` has been correctly tensioned
+	* `Tensioner-arm` is installed on `front-right-leg` in the correct orientation (IE acorn-nut facing touches leg)
+	* `Linear-rail` is centered atop `aluminum-extrusion`
+	* `y-gantry` sits flat on `linear-rail-carriage`
+	* `y-gantry` feels smooth and free of friction across the y-min to y-max travel range when actuated by hand
+	* `GT2-belt` lays flat in the `600mm-alu-extrusion` channels 
+	* 3x `extrusion-cable-clip` have been installed onto the `y-gantry-left`'s lower `600mm-alu-extrusion`
+	* `Timing-pulley` is tightened down and at proper height
+	* `Y1` cable is secured with a zip-tie and exits the port labeled `Y1`
 
 	!!!success "If all checks pass, continue onward"
 
@@ -196,6 +199,7 @@ Confirm the `lower-foam-tray` matches the image shown below before continuing:
 	* `Front-feeder-rail` QC: 
 		* `Slot #1` - `#Slot 25` are installed sequentially from left to right
 		* Wiggle all of the installed slots to ensure none are loose, retightening any if needed
+		* Confirm the slit in the `2x3-idc-connector` faces towards the left of the `feeder-slot`
 		* The 2x installed `corner-bracket` pieces are flush to the `2020-alu-extrusion`
 		* The 2x installed `corner-bracket` pieces each have a spare `M5x8-bolt` and `M5-t-nut` installed into the unused holes
 			* Total 2x `M5x8-bolt` and `M5-t-nut`
@@ -205,6 +209,7 @@ Confirm the `lower-foam-tray` matches the image shown below before continuing:
 		* `Slot #26` - `#Slot 50` are installed sequentially from left to right
 		* Confirm that `#Slot 50` is printed in yellow plastic
 		* Wiggle all of the installed slots to ensure none are loose, retightening any if needed
+		* Confirm the slit in the `2x3-idc-connector` faces towards the left of the `feeder-slot`
 		* The 4x installed `corner-bracket` pieces are flush to the `2020-alu-extrusion`
 		* The 4x installed `corner-bracket` pieces each have a spare `M5x8-bolt` and `M5-t-nut` installed into the unused holes
 			* Total 4x `M5x8-bolt` and `M5-t-nut`
@@ -219,20 +224,24 @@ Confirm the `lower-foam-tray` matches the image shown below before continuing:
 
 1. Perform `drag-chain-assembly` QC before inserting the assemble above the feeder rails
 
-	* Inspect the toolhead side of `drag-chain` and confirm the following cables are present and installed in the correct direction
+	* Inspect the *x-gantry side* of `drag-chain` and confirm the following cables are present and installed in the correct direction
+
+		!!!info "A quick way to tell which side of the `drag-chain` is the *x-gantry side*: it is the side where the cables are shorter exiting the `drag-chain`"
+
 		*  `LM` cable: 6-pin connector with `LM` label
 		*  `RM` cable: 6-pin connector with `RM` label
 		*  `ZM` cable: 6-pin connector with **NO** label
 		*  `ZL` cable: 3-pin connector with **NO** label
 		*  	`DL` cable: 3-pin connector with **NO** label, exits `drag-chain` between end-link and final cover
 		*  	`USB` cable: 4-pin connector with **NO** label, exits `drag-chain` between end-link and final cover
+
 	* Inspect the `drag-chain` and confirm the following tubes are present and labeled correctly on both sides
-		*  	Red `4mm-pneumatic-tubing` with `LH` label
-		*  	Blue `4mm-pneumatic-tubing` with `RH` label
+		*  	<span style="background-color:red">**Red**</span> `4mm-pneumatic-tubing` with `LH` label
+		*  	<span style="background-color:blue">**Blue**</span> `4mm-pneumatic-tubing` with `RH` label
 	* Confirm `zip-tie`'s are trimmed flush and present in the following locations:
 		*  2x on `umbilical-cable-strain-relief`
 		*  2x on `x-cable-chain-bracket` where `XM` cable leaves the drag-chain
-			* While checking this, confirm that `XM` cable exits `drag-chain` in place of the 10th cover
+			* While here, confirm that `XM` cable exits `drag-chain` in place of the 12th `drag-chain-cover`
 		*  2x connecting `x-motor-cable-guide` to end of `XM` cable
 		*  3x evenly spaced between `drag-chain` and `umbilical-cable-strain-relief`